Can a metal mesh sling remain in service if only one wire is broken?

A metal mesh sling is an essential component for lifting and rigging operations, designed to provide strength and flexibility during use. When inspecting a metal mesh sling, it's crucial to evaluate its integrity. If any wire in the mesh is broken, the structural integrity of the sling is compromised. This is because the wires work collectively to bear and distribute the load evenly. A broken wire could lead to uneven load distribution and potential failure of the sling during operation, posing serious safety risks to personnel working in the vicinity and leading to equipment damage.

Therefore, a metal mesh sling cannot remain in service with even a single broken wire. The safety standards and guidelines emphasize that any defect, such as a broken wire, necessitates the immediate removal of the sling from service to prevent potential accidents. After removal, the sling can be evaluated for repair or replacement as necessary, but it cannot be used until it meets all safety standards again. This guideline ensures a safe working environment and protects the well-being of all involved in the lifting operations.